China supplier China Manufacturer of Drop Forged Spare Conveyor Scraper Chain Cast X348 Chain Carbon Steel Forging Drag Block Standard Chain and Industrial Industry Chain

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: 10160, 14218, 14226, 2571, 26014, 142N, 150D, S30, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Pitch Dimension Lateral Corner Standard Measured Length (mm) Measured Quantity Tensile Strength (KN) Weight (Kg/m)
A F G J K S
80H 80 73 42 18.4 20 34.5 19.5 7 3032/3058 38 250 7.8
X348 76.6 46 27 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
X458 102.4 57 37 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
468H 102.4 84.1 47.8 18 29.5 42.9 22.2 9 3063.1/3090.2 30 318 11.5
X658 153.2 55.6 35 16 16 57.2 17.5 7 3055.1/3082.8 20 210 4
X678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
678 153.2 77 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
698 153.2 95.25 64 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
998 229.4 95.25 67.5 28 25.4 41.3 32 5 3205/3232.4 13 515 14.8
9118 229.4 123.8 76.2 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
S348 76.6 38.9 28.6 12.7 12.7 20.6 13.5 9 3050.5/3095.2 40 110 3.2
S458 102.4 52.1 35 16 16 26.5 17.5 9 3063.1/3090.2 30 210 5.2
S678 153.2 69.8 50.8 22.2 21 34.2 25 7 3055.1/3082.8 20 320 9.5
S698 153.2 73 68.3 28 25.4 41.3 32 5 3055.1/3082.8 20 515 17
S9118 229.4 98.4 77.8 35 33.5 52 38.1 5 3205/3232.4 13 832 24.2
F100 100 57 37 16 16 26.5 17.5 9 2991.3/3018.3 30 210 5.2
F160 160 78 54 24 20.5 36 28 7 3190.7/3219.5 20 318 10.3

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Certificate: SGS and ISO Standard
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

China supplier China Manufacturer of Drop Forged Spare Conveyor Scraper Chain Cast X348 Chain Carbon Steel Forging Drag Block Standard Chain and Industrial Industry Chain

cast chain

How do cast chains handle wear and tear in continuous operation?

Cast chains are designed to handle continuous operation in demanding industrial applications, but like all moving parts, they are subject to wear and tear over time. The durability and resistance to wear of cast chains depend on several factors:

  • Material Quality: The quality of the materials used in the construction of cast chains plays a crucial role in their wear resistance. High-quality alloy steels are often used to enhance the chain’s strength and resistance to abrasion.
  • Surface Hardening: Some cast chains undergo surface hardening treatments to increase their hardness and wear resistance on the contact surfaces.
  • Lubrication: Proper lubrication is essential to reduce friction and wear between the chain’s components. Lubricants help to maintain smooth operation and prevent metal-to-metal contact.
  • Alignment and Tension: Correct chain alignment and proper tensioning are critical to avoid unnecessary stress on the chain, which can lead to accelerated wear.
  • Environmental Conditions: The operating environment, such as temperature, humidity, and presence of abrasive materials, can affect the wear rate of cast chains.

Continuous operation without proper maintenance and monitoring can lead to increased wear and eventual chain failure. It’s crucial to establish a regular maintenance schedule, including lubrication, inspection, and replacement of worn-out components, to extend the life of the cast chain and ensure safe and reliable operation.

When wear becomes significant or exceeds recommended tolerances, it’s essential to replace the cast chain promptly to avoid unexpected downtime, costly repairs, and potential damage to other components in the system.

cast chain

What are the benefits of using a cast chain over other chain types?

Cast chains offer several advantages over other chain types, making them a preferred choice in various heavy-duty industrial applications:

  • Strength and Durability: Cast chains are known for their exceptional strength and durability. The casting process allows for a solid, one-piece construction, making them more resistant to wear, fatigue, and deformation under heavy loads.
  • Corrosion Resistance: Cast chains can be made from materials with excellent corrosion resistance, such as stainless steel or other alloys. This property makes them suitable for use in harsh environments, including marine, chemical, and high-humidity settings.
  • Heat Resistance: Certain cast chain materials, like heat-resistant alloys, can withstand high-temperature applications, making them suitable for use in industrial furnaces, ovens, and other high-temperature processes.
  • Customizability: Cast chains can be custom-designed to meet specific application requirements. Manufacturers can tailor the chain’s size, pitch, and strength based on the needs of the equipment and the operating conditions.
  • Reduced Maintenance: Due to their robust construction and resistance to wear and corrosion, cast chains generally require less frequent maintenance and replacement compared to standard chains.
  • Reliability: Cast chains are designed to provide reliable performance even under demanding conditions, ensuring smooth and consistent power transmission in industrial machinery and equipment.
  • Wide Application Range: Cast chains find application in various industries, including mining, construction, marine, material handling, and heavy machinery, where high strength and durability are essential.

Despite these benefits, it’s crucial to consider the specific application requirements and environmental factors when selecting a cast chain. Additionally, regular maintenance and proper lubrication are essential to maximize the chain’s performance and service life.

cast chain

Can cast chains be repaired or must they be completely replaced?

The repair or replacement of cast chains depends on the extent of the damage and the type of wear they have undergone. In some cases, minor issues can be repaired, but in others, replacement may be necessary for safe and reliable operation.

Minor repairs can include fixing or replacing individual chain components, such as pins, bushings, or rollers, if they are damaged or worn. However, if the chain has experienced significant wear, elongation, or deformation, it may be more cost-effective and safer to replace the entire chain.

It is crucial to assess the condition of the cast chain during regular maintenance inspections. If any critical components are compromised or if the chain’s structural integrity is in question, it is generally recommended to replace the chain entirely.

Attempting to repair severely damaged or worn cast chains can compromise the chain’s strength and performance, leading to potential safety hazards and increased downtime. Therefore, it is essential to follow the manufacturer’s recommendations and consult with experts when determining whether to repair or replace a cast chain.

China supplier China Manufacturer of Drop Forged Spare Conveyor Scraper Chain Cast X348 Chain Carbon Steel Forging Drag Block Standard Chain and Industrial Industry Chain  China supplier China Manufacturer of Drop Forged Spare Conveyor Scraper Chain Cast X348 Chain Carbon Steel Forging Drag Block Standard Chain and Industrial Industry Chain
editor by CX 2023-08-15

cast chain

As one of leading cast chain manufacturers, suppliers and exporters of products, We offer cast chain and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of cast chain

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