China Good quality Mine Chain Sprocket for Scraper Conveyor

Product Description

Stone/Rock/Mining Crusher Spare Parts Jaw/Cone/Impact/VSI Crusher Parts
We provide crusher spare parts for many band of crushing plants. 

We provide replacement parts for many brands of crushing plants. like, manganese liners,cone crusher mantle and concave(bowl liner), hsi bars and liners, blow bars, side liners, jaw liners, jaw plates, teeth plates, VSI wear parts, etc, for jaw crusher, cone crusher, impact crusher, VSI sand maker, etc.

We can provide custom casting service, based on the drawings from the clients.
We will make wooden mould, and sand cast the parts, after a series processes, you will get high quality wear parts in high manganese matching your machines. 
1-Introduction of Jaw Crusher Parts
Jaw plate is manufactured with super high manganese steel, therefore it has a service life 50~100% longer than those made of traditional high manganese steel. Every model of PE series jaw crushers is tested for shock, stress, strain, thermal loading, deformation, vibration and noise under a wide range of load conditions. The special processing techniques ensure that our jaw plate has leading performance:
1)Using cold processing hardening technology, the hardness is improved.
2)Water toughening technology to avoid making the performance poor during the process of natural phase change.

2- Introduction of Cone Crusher Parts
which is designed to protect the Cone Crusher, thus improves the working life.We supply high qualified concave in high Cr, Mo, alloy steel for Cone Crusher.
Cone Crusher Parts 
1. Spare parts for Cone Crusher.
2. Be used in manganese steel
3. We can do as per customer’s requirements.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands, like the spare parts for the below crushers.

Crusher type Model Spare parts
Cone   crusher HP100, HP200, HP300, HP400, HP500, HP4, HP5, GP100, GP200, GP300, GP550, GP11 Bowl liner, mantle
H2800, H3800, H4800, H6800, H7800, H8800, S2800, S3800, S4800, S6800
4FT.Standard, 4-1/4FT.Short head , 5-1/2FT.Standard

Features of cone crusher wear parts :
1) Material: high manganese steel:Mn13Cr2, Mn18Cr2, etc;
2) Use: Machinery in metal recovery smash, mine, metallurgy, chemical industry, cement, petroleum etc.
3) Production quality testing: High frequency infrared carbon & sulfur analyzer, Metallographic microscope, Machinery performance testing equipment, Hardness testing equipment, Ultrasonic inspection equipment
4) Easy installation: The anti-abrasion block is a semi-permanent part, which is easy for replacement.
Chemical composition of cone crusher wear parts

Code Elem C Mn Si Cr Mo P S
ZGMn13-1 1-1.45 11-14 0.3-1 ≤0.09 ≤0.04
ZGMn13-2 0.9-1.35 11-14 0.3-1 ≤0.09 ≤0.04
ZGMn13-3 0.9-1.35 11-14 0.3-0.8 ≤0.09 ≤0.04
ZGMn13-4 0.9-1.3 11-14 0.3-0.8 1.5-2 ≤0.09 ≤0.04
ZGMn13-5 0.75-1.3 11-14 0.3-1 0.9-1.2 ≤0.09 ≤0.04

3-Introduction of Impact Crusher Parts
Blow bar Made by high wear-resisting material:high chrome cast-iron and high-manganese steel.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands.
 
Chemical composition of Impact Crusher Parts

NO. chemical composition % HRC
C Si Mn Cr Mo Na Cu P S
KmTBCr4Mo 2.5-3.5 0.5-1.0 0.5-1.0 3.5-4.5 0.3-0.5 ≤0.15 ≤0.10 ≥55
KmTBCr9Ni5Si2 2.5-3.6 1.5-2.2 0.3-0.8 8.0-10.0 0-1.0 4.5-6.5 4.5-6.5 ≥58
KmTBCr15Mo 2.8-3.5 ≤1.0 0.5-1.0 13-18 0.5-3.0 0-1.0 0-1.0 ≤0.10 ≤0.06 ≥58
KmTBCr20Mo 2.0-3.3 ≤1.2 ≤2.0 18-23 ≤3.0 ≤2.5 ≤1.2 ≥60
KmTBCr26 2.3-3.3 ≤1.2 ≤1.0 23-30 ≤3.0 ≤2.5 ≤2.0 ≥60

Crusher Wear Parts

 

Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

After-sales Service: One Year
Warranty: One Year
Certification: ISO 9001:2008
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

cast chain

How do cast chains handle wear and tear in continuous operation?

Cast chains are designed to handle continuous operation in demanding industrial applications, but like all moving parts, they are subject to wear and tear over time. The durability and resistance to wear of cast chains depend on several factors:

  • Material Quality: The quality of the materials used in the construction of cast chains plays a crucial role in their wear resistance. High-quality alloy steels are often used to enhance the chain’s strength and resistance to abrasion.
  • Surface Hardening: Some cast chains undergo surface hardening treatments to increase their hardness and wear resistance on the contact surfaces.
  • Lubrication: Proper lubrication is essential to reduce friction and wear between the chain’s components. Lubricants help to maintain smooth operation and prevent metal-to-metal contact.
  • Alignment and Tension: Correct chain alignment and proper tensioning are critical to avoid unnecessary stress on the chain, which can lead to accelerated wear.
  • Environmental Conditions: The operating environment, such as temperature, humidity, and presence of abrasive materials, can affect the wear rate of cast chains.

Continuous operation without proper maintenance and monitoring can lead to increased wear and eventual chain failure. It’s crucial to establish a regular maintenance schedule, including lubrication, inspection, and replacement of worn-out components, to extend the life of the cast chain and ensure safe and reliable operation.

When wear becomes significant or exceeds recommended tolerances, it’s essential to replace the cast chain promptly to avoid unexpected downtime, costly repairs, and potential damage to other components in the system.

cast chain

Can cast chains be used in power transmission systems for renewable energy?

Yes, cast chains can be used in power transmission systems for renewable energy applications. Power transmission systems in renewable energy often involve the transfer of mechanical power from one component to another, such as in wind turbines or solar tracking systems. Cast chains are suitable for these applications due to their robust construction, high strength, and resistance to fatigue and wear.

In wind turbines, cast chains can be used in pitch control systems, which adjust the angle of the turbine blades to optimize power generation. These chains must endure varying loads and harsh environmental conditions, making the durability of cast chains advantageous.

Similarly, in solar tracking systems, cast chains can be employed to control the orientation of solar panels to track the sun’s movement. The ability of cast chains to handle lateral forces and side loads makes them suitable for this task.

When selecting cast chains for renewable energy applications, factors like chain size, strength, and material must be considered to ensure they meet the specific requirements of the power transmission system. Regular maintenance and proper lubrication are also important to extend the lifespan and performance of the cast chains in renewable energy applications.

cast chain

What materials are cast chains typically made of?

Cast chains are commonly made from high-quality alloy steel. This type of steel is chosen for its excellent combination of strength, toughness, and wear resistance, which are essential properties for chains used in heavy-duty applications.

The alloy steel used in cast chains is carefully selected to meet specific mechanical requirements and withstand the stresses and loads encountered during operation. The material is often heat-treated to further enhance its strength and wear resistance, ensuring that the chain can perform reliably under challenging conditions.

The casting process used to manufacture these chains involves pouring molten alloy steel into molds to create the desired shape and design. This casting method allows for precise and intricate chain designs, ensuring that the finished product meets the necessary specifications for its intended application.

Overall, the use of high-quality alloy steel and the casting process result in cast chains that are strong, durable, and capable of handling heavy loads in various industrial environments.

China Good quality Mine Chain Sprocket for Scraper Conveyor  China Good quality Mine Chain Sprocket for Scraper Conveyor
editor by CX 2023-07-25

cast chain

As one of leading cast chain manufacturers, suppliers and exporters of products, We offer cast chain and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of cast chain

Recent Posts